Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan (hereinafter referred to as “SHIMA SEIKI”) is collaborating with Lonati S.p.A. of Brescia, Italy (hereinafter referred to as “Lonati”) to promote digitalization and sustainable product development within the sock industry.

This alignment is based on a shared vision and operational compatibility between two independently developed software solutions: APEXFiz®, the design software created and distributed by SHIMA SEIKI, and ORION, the programming software developed and distributed by Lonati. The ability of these two platforms to communicate offers a distinctive advantage, helping the industry move beyond traditional physical sampling methods.

In the fashion industry, particularly in the sock sector, it is common practice to create physical samples for design consideration and production decisions. However, this process presents numerous challenges, including waste of resources and labor, economic burdens such as sampling costs and material expenses, as well as delays due to lead times before market launch.

To address these challenges, “3D Virtual Sampling” has gained attention as an effective method. This approach allows for design consideration without physical samples and enables rapid and efficient prototyping. As a result, companies can significantly reduce costs and time while minimizing their environmental impact. Additionally, developing products that meet market needs enhances competitiveness.

SHIMA SEIKI’s APEXFiz^® is a design software that is available with 3D virtual sampling for knitted products and has been adopted by many companies in the sock industry to high acclaim. By using this tool, designers can visualize sock designs in real-time and receive quick feedback. Moreover, specialized software dedicated to sock design—APEXFiz^® Design-Sox—is in the works for future release.

Meanwhile, ORION is Lonati's innovative programming software that is part of the UNLIMITEX^® suite and allows users to proactively verify data in 3D from a technical perspective, identifying and resolving potential issues in advance at each stage from programming to manufacturing. ORION and APEXFiz^® Design-Sox are both scheduled for release in June of 2025.